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I'd say that mech armor is regular armor -- think of it as a mega-enhanced suit of hydraulic armor for your character, rather than as a very small mech. It's like wearing steam-powered plate mail. You can't wear other armor underneath it for extra protection, just as you can't wear studded leather under your chain mail (unless your GM has gone nuts). The design process is radically different than designing a regular mech, even a small one; mechs are vehicles, while mech armor serves a different function.
As for whether they have to be man-powered, that's the default assumption. If you come up with alternate rules for that, I'd be very interested in seeing them.
_________________ DragonMech line developer, freelance writer, tall guy named Matt.
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